Holistic Concrete Inspection

Holistic Concrete Chimney Stack Inspection

Scope: Holistic inspection of the entire chimney stack.

01 · Challenge

  • Manual and localized void detection.
  • Conventional NDT cannot effectively differentiate concrete layers and defects in concrete.
  • Challenges in achieving consistent and accurate results due to irregularities, curvatures and surface roughness.

02 · Asset & access constraints

Total scan area
> 2,000 sqm
Scan reference
1.5 m × 0.4 m in less than 2 minutes
Project duration reference
Approximately 1 month
Inspection team
2 rope-access teams

03 · Inspection approach

The stack was divided into sections/grids, equipment was deployed across the inspection zones, and data was uploaded daily for analysis and interpretation before final reporting.

04 · Technology / deployment

  • Microwave holographic imaging
  • Rope-access deployment
  • Grid-based data collection with daily data upload

05 · Findings & visual outputs

Project summary showing void detection, ground truth, concrete damage/void volume and corrosion/deformation around rebars.
Authentic project visual — Project summary showing void detection, ground truth, concrete damage/void volume and corrosion/deformation around rebars.
  • Void detection with ground-truth reference
  • Concrete damage / void volume (m³) visualization
  • Corrosion / deformation around rebars (sqm)
  • Heatmaps and 3D data overlays

06 · Customer benefit / decision supported

  • Centimeter spatial resolution for fine defect detection
  • Accurate inspection data supporting informed decision-making
  • Rapid inspection supporting reduced downtime and time/cost efficiency

Project figures are case-specific references for this inspection and are not guaranteed universal performance. Customer identity is kept anonymous.

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